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Page View 30779 |
Product Information : |
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Product Name: |
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MICRON CHUCK (Milling Chuck) |
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Product Category: |
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เครื่องจักร, อุปกรณ์เกี่ยวกับเครื่องจักร, เครื่องมือกล
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Product Sub-Category: |
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9. SHOWA TOOL
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Brand: |
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SHOWA TOOL |
Product Type : |
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เครื่องมือ, เครื่องจักรและอุปกรณ์
สินค้า, ผลิตภัณฑ์
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Short Description : |
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Runout Within 2?m guaranteed !
(HIGH PRECISION MILLING CHUCK Runout 2 um max. at 3XD Clamping power 2,450 N.m for HPC32) |
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FEATURES
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Only Micron Chuck can guarantee such runouts as 0.001mm at chuck nose and 0.002mm at 3xD.
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Micron Chuck was developed utilizing Showa original direct clamping mechanism and assembling technology acquired in manufacturing high quality machine spindles for a long experience. |
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How to measure runout |
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GRADE
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NOSE
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3D POINT
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AA
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1µm
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2µm
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A
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3µm
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5µm
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Struncture of Micron Chuck |
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Clamping power as high as other milling chucks.
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High accuracy Micron Chuck has a high clamping power, too. The clamping power of Φ32 ID Micron chuck is 2,450Nm, and Φ6 ID 49Nm - about 2 times bigger than hydraulic chucks. |
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The cutter is not axially moved by clamping.
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The cutter is not withdrawn by clamping like collet chucks, due to its unique mechanism. It is required in mass manufacturing line to preset cutter length to close tolerance. In case of collet chuck, the axial cutter projection is shortened by clamping. The back end of the cutter is pressed to the back-up screw at that time, which may cause bending and breakage of small dimeter cutters. |
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Highly balanced and sealed chuck.
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Maximum speed : |
20,000min-1 (Standard HPC-H chuck) 20,000min-1 ("G" type HPC-H chuck) |
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#30,#40 HSK50,63
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#50 HSK100
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Standard
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A
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10,000min-1
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8,000min-1
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AA
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H
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A
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20,000min-1
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12,000min-1
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AA
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G
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30,000min-1
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-
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M
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-
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15,000min-1
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10,000min-1
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Thru-the-tool coolant type.
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Thru-the-tool coolant type Micron Chucks available. Please specify it at the time of ordering. |
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Mechanical chuck, Heater is not required.
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Shrink-fit holders have restrictions of cutter material. But, Micron Chucks are applicable to any material of cutters, keeping high accuracy for a long period of time. |
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Wide range of IDs are available.
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Standard type, "H" type and "M" type Micron Chucks covers from Φ3mm to Φ50mm ID. |
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Wide application range.
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You can extend application range of Micron Chucks by using straight collets. But, direct chucking is recommended obtain the highest performance. |
COMPARISON OF RUNOUT & SURFACE FINISH |
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MICRON CHUCK
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HYDRAULIC CHUCK
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COLLET CHUCK
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REMARKS
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Runout
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Micron chuck : Measured runout. Others : From catalog.
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AA grade 1µm at chuck nose, 2µm at 3xD guranteed.
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N made 3µm at chuck nose, 5µm at 3xD.
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N made AA grade collet : 5µm at 4xD.
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Clamping Power
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Measure value
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Φ6 49N·m Φ32 2450N·m
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26.5N·m (N made Φ6 chuck)
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49N·m Showa Φ6 coleet (10 ID max. holder)
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Maintenance
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Periodical greasing since a mechanical chuck.
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Periodical check of oil leak required.
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Chips must be removed from collet.
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Presetting
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Easy presetting, since cutter is stable.
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Easy presetting, since cutter is stable.
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Cutter is axially moved by chucking
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Clamping power & Tightening Force
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Standard |
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Chuck size
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Clamping Power(N·m) (MIN)
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Tightening Force(N·m)
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Loosening Force(N·m)
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HPC16
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780
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62
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40
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HPC20
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1180
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HPC25
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1760
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HPC32
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2450
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HPC42
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3920
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H-series |
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Chuck size
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Clamping Power(N·m) (MIN)
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Tightening Force(N·m)
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Loosening Force(N·m)
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HPC03H
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10 (10)
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67
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67
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HPC04H
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15 (15)
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HPC06H
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30 (20)
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HPC08H
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40 (24)
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HPC10H
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60 (35)
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HPC12H
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70 (41)
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HPC14H
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80
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HPC16H
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90
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*Clamping power of short type chucks (L=75mm max) is shown in ( ). |
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M-series |
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Chuck size
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Clamping Power(N·m) (MIN)
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Tightening Force(N·m)
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Loosening Force(N·m)
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HPC03M
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5
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57
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57
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HPC04M
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10
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HPC06M
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20
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HPC08M
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26
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HPC10M
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33
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HPC12M
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46
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For catalog of MICRON CHUCK (Milling Chuck) please send a request to [email protected] |
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